Manyan guda ukunau'ikan nau'ikan injin gyare-gyaresu ne extrusion blow molding (EBM), allura busa gyare-gyare (IBM), da kuma allura mai shimfiɗa busawa (ISBM). EBM yana rufe mafi girman kewayon - daga ƙananan kwalabe zuwa tankunan lita 2000 - kuma ya rabu cikin injunan ci gaba don ƙananan sassa da injunan tarawa don manyan. IBM yana yin ƙananan kwalabe tare da madaidaicin wuyansa. ISBM yana yin fayyace kwalaben PET. Samfurin ku yana yanke shawarar nau'in. Nemo shi a cikin teburin da ke ƙasa.
Kowane samfurin roba maras tushe yana fitowa daga ɗaya daga cikin iyalai na injin guda uku. Zaɓi wanda ya dace, kuma layinku yana gudana tsawon shekaru. Zaɓi wanda bai dace ba, kuma babu saitin da zai cece ku.
Masu saye sukan kai mu bayan makonni na bincike mai rudani. Yawancin labaran suna jera nau'ikan nau'ikan guda uku, suna kwatanta kowannensu cikin jimloli biyu, sannan a tsaya. Babu wanda ya bayyana ƙananan nau'ikan - kuma don manyan kwantena, nau'in nau'in shine ainihin yanke shawara.
Wannan jagorar tana gyara hakan. Mun gina extrusion busa gyare-gyaren inji, don haka mun san cewa iyali daga ciki. Ga sauran nau'ikan guda biyu, muna gaya muku abin da suke yi da kyau da lokacin duba wani wuri - gami da nesa da mu.
Manyan nau'ikan guda uku a kallo
| EBM | IBM | ISBM | |
|---|---|---|---|
| Yadda yake aiki | Extrudes wani bututu (parison), inflates shi a cikin wani mold | Allurar preform, sannan a busa shi | Allurar da PET preform, mikewa da hura shi |
| Girman girman | Mafi fadi - ƙananan kwalabe zuwa tankuna 2000 L | Ƙananan - yawanci ƙasa da 1 L | Ƙananan zuwa tsakiyar - ruwa da kwalabe na abin sha |
| Ƙarfin sa hannu | Manyan sassa, hannaye, bangon bango da yawa | Madaidaicin wuyoyin, babu guntun datti | Bayyanannun, ƙarfi, kwalabe na PET masu haske |
| Abubuwan da aka saba | HDPE, PP, PVC, HMWHDPE | HDPE, PP, PS | PET |
| Na yau da kullun samfurori | Jerry gwangwani, ganguna, tankunan IBC, tankunan mai, kayan wasan yara | kwalaben kwaya, kwalban kayan kwalliya, droppers | Ruwa, soda, ruwan 'ya'yan itace, kwalabe na mai |
Extrusion busa gyare-gyare (EBM)
Na'urar gyare-gyaren busa ta narke robobi, ta tura ta cikin wani mutu'a a matsayin bututu mai zurfi da ake kira parison, sannan ya rufe wani nau'i a kusa da bututun ya hura shi da iska. Filastik ɗin yana ɗaukar siffar ƙirar, yana sanyaya, kuma yana fitar da shi.
EBM ya ƙunshi ƙarin samfura fiye da sauran nau'ikan biyu a hade. Yana sarrafa hannaye (nau'in da aka gina a kan jerry gwangwani), bangon bango mai yawa, da girma ba wani tsari da ya isa. Hakanan yana gudanar da kayan aiki mafi arha na uku don kwatankwacin sassa.
Iyali sun rabu zuwa rassa biyu, kuma wannan rarrabuwar al'amura fiye da yadda yawancin masu siye suka fahimta. Mun kwatanta su a cikin zurfi a cikin namumai tarawa vs ci gaba jagora- ga gajeriyar sigar.
Ci gaba da extrusion inji
Na'urori masu ci gaba suna fitar da parison ba tsayawa, kuma gyare-gyaren suna shiga don kama shi. Sun yi fice a kan ƙananan kwantena masu girma - kwalabe, marufi na yau da kullun, jeri gwangwani har zuwa lita 15.
Akwai gine-gine guda biyu a cikin kewayon mu. Injin motsi masu motsi suna ɗaukar 2-15 L tare da matsawa daga 40 zuwa 165 kN. Na'urorin hannu masu lanƙwasa suna ƙara gudu da 1-6 Layer co-extrusion don sassan 5-30 L. Shigar dam inji kewayondon cikakken jeri.
Accumulator (kayan ajiya) inji
Injunan tarawa suna tattara cikakken cajin narke a cikin silinda ajiya, sannan su ƙone shi cikin sauri guda ɗaya. Wannan gudun yana haifar da babban parison kafin nauyi ya miƙe ya rage shi. Manyan sassa ba su da wata hanya.
Lambobin gaske suna nuna ma'auni. MuKGB80Ayana yin ganguna 30 L tare da 215 kN na clamping da 5 L accumulator. Silinda ukuSaukewa: Saukewa: KGS1000L-IBCyana yin tankuna 1000 L IBC tare da 1000 kN na clamping da tagwaye 100 mm sukurori. Themai tarawa iyakaya fi girma a kwantena 2000 L da 1800 kN.
Injection busa gyare-gyaren (IBM)
Injin gyare-gyaren allura yana aiki a matakai biyu akan na'ura ɗaya. Na farko, shi allura-gyara m preform tare da ƙãre wuyansa. Sa'an nan kuma yana canja wurin preform mai zafi zuwa tashar busa kuma yana kumbura jiki.
Sakamakon sakamako daidai ne. Wuyan yana fitowa da allura, don haka zaren da abin rufewa sun yi daidai da kowane harbi. IBM kuma ba ya samar da tarkace-kashe, tunda babu abin da ke gyarawa.
Ciniki-kashe girman. IBM ya dace da ƙananan kwantena, yawanci a ƙarƙashin lita ɗaya - kwalabe na kwaya, kwalban kwaskwarima, kwalabe na dropper. Ga duk wani abu mai hannu ko ƙarar gaske, EBM yana ɗaukar nauyi. Kinggle yana mai da hankali kan EBM; idan samfurin ku kwalban kantin magani ne na 100 ml, ƙwararren IBM yayi muku hidima mafi kyau, kuma zamu faɗi haka.
Injection stretch busa gyare-gyaren (ISBM)
Na'ura mai yin gyare-gyaren allura tana sanya fayyace kwalaben PET da kuke sha. Yana zafi preform na PET, yana shimfiɗa shi tsawon tsayi da sanda, kuma yana busa shi waje a lokaci guda. Wannan shimfidar shugabanci biyu yana daidaita sarƙoƙin polymer.
Daidaitawa shine sihiri. Yana ba PET haske kamar gilashinsa, ƙarfinsa, da nauyinsa mai sauƙi - kwalban soda yana tsira daga matsananciyar carbonation a 'yan gram goma sha biyu.
ISBM yana gudana a cikin saiti biyu. Injin mataki-daya-tsalle da busa preform a cikin injin guda ɗaya, wanda ya dace da ƙananan gudu da siffofi na al'ada. Lines biyu-mataki saya ko mold preforms dabam da busa su a babban gudun - misali na taro abin sha samar. PET abin sha yana aiki a nan, ba a cikin EBM ba.
Wani nau'in inji ke yin samfurin ku?
Masu karatu suna zuwa da samfur, ba tsari ba. Don haka juya teburin. Nemo samfurin ku a hagu, kuma karanta nau'in injin ku a dama.
| Samfurin ku | Nau'in inji | Me yasa |
|---|---|---|
| PET ruwa / kwalban soda | ISBM | Stretch yana ba da tsabtar PET da ƙarfi |
| kwalban kwaya, kwalban kwaskwarima | IBM | Daidai wuyansu, babu datsa |
| Detergent / kwalban shamfu | EBM - ci gaba | Saurin hawan keke, hannaye, launuka, ratsi duba |
| Jerry iya (1-15 l) | EBM - ci gaba | Gina-hannun hannu, babban fitarwa |
| Gangar sinadarai (30-250 l) | EBM - mai tarawa | Babban parison yana buƙatar harbi da aka adana |
| Tankin IBC (1000 l) | EBM - accumulator, 3-Silinda | Hanya kawai zuwa parison wannan babban |
| Tankin mai mota | EBM - accumulator, Multi-Layer | bango mai Layer shida yana toshe tururin mai |
| Tankin ruwa, kayak, shingen hanya | EBM - mai tarawa | Duba mubusa vs juyawa gyare-gyarekwatanta |
Wani cokali mai yatsa yana zaune a saman duk wannan. Idan sashinku zai iya zama mai ƙarfi maimakon fashe, karanta mubusa gyare-gyare vs allura gyare-gyarejagora na farko.
Siyan la'akari da nau'in
Nau'in na'ura yana saita sifar jarin ku, ba kawai tsari ba. Ya kamata manajojin saye su auna abubuwa huɗu kafin su nemi magana daga kowane mai yin gyare-gyaren inji.
Tsarin farashi.A cikin EBM, ma'auni na farashi tare da girman kwantena, ƙarfin matsawa, ƙidayar tasha, da ƙidayar Layer. Injin kwalba da layin IBC sun bambanta da tsari na girma. Babu mai siyarwa mai gaskiya da ya faɗi farashi kafin ganin ɓangaren ku - farashi ya dogara da ƙirar injin da buƙatun samarwa.
Amfanin makamashi.Ma'aunin makamashi tare da girman inji. Kundin mu yana lissafin madaidaitan ma'auni: 12-18 kW akan injin 2 L, 27-37 kW akan 30 L KGB80A, 110-150 kW akan layin IBC. Tambayi kowane mai siyarwa don adadi iri ɗaya, sannan kwatanta makamashi kowane ɓangaren da aka gama, ba awa ɗaya ba.
Lokacin jagora da bayan-tallace-tallace.Manyan injunan al'ada suna ɗaukar dogon lokaci don ginawa fiye da daidaitattun injinan kwalba. Tambayi wanda ke shigar da injin, wanda ke horar da ma'aikatan ku, da saurin kayan aikin jigilar kaya zuwa ƙasarku. Na'ura ba tare da tallafi ba matsala ce ta gaba tare da farantin suna.
Zurfin mai bayarwa.Tambayi injiniyoyi nawa ne masana'anta ke aiki da kuma nau'ikan nau'ikan kayan aikin da ke zaune a cikin injin. Kinggle yana ginawa tare da Mitsubishi PLCs, MOOG servo control, da OMRON da Schneider electrics, kuma ya jera su a fili. Mai kaya wanda ya ɓoye takardar abubuwan yana da dalili.
Kuskure guda uku masu saye-sayen farko suna yi
Zaɓi nau'in ta farashi maimakon samfur.Na'ura mai rahusa na nau'in da ba daidai ba yana sanya sassan da za a iya siyar da sifili. Kulle nau'in farko. Tattauna farashin na biyu.
Yin watsi da ƙaramin nau'in EBM."Na'urar extrusion" ba takamaiman bayani ba ne. Na'ura mai ci gaba ba zai iya samar da drum 60 L ba, kuma babban mai tarawa yana zubar da kuzari akan kwalabe. Mujagorar zaɓi na mataki biyaryana tafiya da lissafin girman girman.
Tsallake tattaunawar lahani.Kowane nau'i yana kasawa ta hanyar kansa, kuma ƙayyadaddun injin yana yanke shawarar sau nawa. Ƙarƙashin ƙima yana kawo walƙiya akan kowane harbi. Karanta jagorar magance matsalolin mu kafin ku sa hannu, kuma ku tambayi mai kawo muku yadda injin ke hana kowace gazawa.
Tambayoyin da ake yawan yi
Menene manyan nau'ikan injunan gyaran fuska?
The three main types of blow molding machines are extrusion blow molding (EBM), injection blow molding (IBM), and injection stretch blow molding (ISBM). EBM yana rufe mafi girman kewayon samfur kuma ya rabu cikin injuna masu ci gaba don ƙananan kwantena da injunan tarawa don manyan sassa kamar ganguna da tankunan IBC. IBM yana yin ƙananan kwalabe tare da madaidaicin wuyansa. ISBM yana yin fayyace kwalaben PET.
Menene bambanci tsakanin extrusion da allurar busa gyare-gyare?
Gyaran busawa yana samar da bututun robobi na narkakkar, sannan ya hura shi a cikin wani tsari. Allurar busa gyare-gyaren farko na allura - yana sanya ƙaƙƙarfan preform tare da ƙare wuyansa, sannan ya busa preform ɗin zuwa siffarsa ta ƙarshe. EBM yana sarrafa mafi girman kewayon, daga kwalabe zuwa tankunan lita 2000. IBM ya dace da ƙananan kwalabe waɗanda ke buƙatar ainihin girman wuyansa, kamar kwantena na magunguna.
Wanne nau'in injin busa ne ya fi dacewa ga manyan kwantena kamar ganguna da tankunan IBC?
Accumulator (storage head) extrusion busa gyare-gyaren inji suna yin manyan kwantena. Mai tarawa yana adana cikakken cajin narke, sa'an nan kuma ya ƙone shi da sauri - kafin babban parison ya shimfiɗa kuma ya yi bakin ciki a ƙarƙashin nauyinsa. Kinggle's accumulator kewayon yana gudana daga injin lita 20 zuwa tsarin silinda uku don tankunan IBC-lita 1000 da kwantena 2000-lita.
Wani nau'in injin gyare-gyaren busa ne ke yin kwalaben ruwa na PET?
Injection stretch busa gyare-gyaren (ISBM) inji suna bayyana ruwan PET da kwalabe na abin sha. Tsarin yana shimfiɗa preform mai zafi tsawon tsayi yayin busa shi, wanda ya daidaita polymer kuma yana ba PET tsabta da ƙarfinsa. ISBM mataki-biyu, inda ake gyare-gyaren preforms daban kuma ana busa su daga baya, sun mamaye samar da abin sha mai girma.
Menene farashin injin busa?
Farashin ya dogara da nau'in injin da ƙayyadaddun bayanai. A cikin gyare-gyaren extrusion, ma'auni na farashi tare da girman kwantena, ƙarfin matsawa, ƙidayar tasha, ƙirga Layer, da sarrafa kansa a kusa da na'ura. Ƙananan injin kwalba da layin IBC mai lita 1000 sun bambanta da tsari na girma. Hanya mafi sauri zuwa lamba ta gaske ita ce ƙayyadaddun zance dangane da ƙarar ɓangaren ku, kayan aiki, kaurin bango, da fitarwar manufa.
Kun san samfurin ku, ba ku da tabbas game da injin?
Idan kuna kimanta injin gyare-gyaren busa don layin samarwa ku, ƙungiyar injiniyoyinmu na iya taimaka muku tabbatar da nau'in da ya dace da daidaitawa dangane da girman samfurin ku, kayan aiki, da burin samarwa. Aika cikakkun bayanan ɓangaren kuma za mu amsa tare da ƙayyadaddun shawarwarin - gami da mai ba da gaskiya idan samfurin ku yana kan injin da ba mu ginawa ba. Gina injunan gyare-gyaren extrusion tun daga 2002, tare da injiniyoyi 15 a cikin ƙungiyar.
Tambayi injin wanne ne ya dace da samfurin ku →Nau'i uku, ka'ida ɗaya: samfurin yana ɗaukar injin. kwalaben PET suna zuwa ISBM. Madaidaicin ƙananan wuyoyin suna zuwa IBM. Komai sauran - daga kwalabe na shamfu zuwa tankunan lita 2000 - nasa ne na gyare-gyaren extrusion, raba tsakaninci gabakumamai tarawainji. Nemo samfurin ku a cikin tebur ɗin dubawa, sannan girman injin tare dajagorar zaɓi.
