AnIBC tankiita ce babbar kwalbar filastik mai kusan lita 1000 da kuka gani an ɗaure a cikin kejin ƙarfe a kan pallet, ana amfani da ita don jigilar kaya da adana manyan ruwaye. Wancan kwalbar an busa ta - kuma saboda tana da girma sosai, tana buƙatar manyan injunan tarawa da aka yi: shugabannin ajiya na silinda uku, rundunonin da ke kewaye da 1000 kN, da HDPE mai nauyin kwayoyin halitta mai ƙarfi wanda zai iya ɗaukar tan na ruwa ba tare da sagging ko fashewa ba. Injin KGS1000L-IBC na Kinggle an gina shi don daidai wannan: ƙarfin 1000 L, 1000 kN clamping, twin 100 mm screws, da 33 L accumulator akan firam 55-tonne.
Kun sarrafa samfurin ko da ba ku taɓa tunanin yadda aka yi shi ba. IBC - matsakaicin babban akwati - yana ko'ina: cakuɗen jaka mai lita 1000 wanda ke jigilar komai daga kayan wanka na ruwa zuwa 'ya'yan itace mai da hankali ga sinadarai na masana'antu. Yi tafiya cikin kowane yadi dabaru kuma an jera su sama sama da ɗari.
Abin da yawancin mutane ba su sani ba shi ne cewa kwalaben robobin da ke cikin wannan kejin karfe yanki ne da aka ƙera busa guda ɗaya. harbi daya. Kuma yin babban kwandon filastik wanda ke ɗaukar kusan ton na ruwa, yana tsira daga tari, kuma ba ya tsage tsawon shekaru yana ɗaya daga cikin ayyuka masu wahala a cikin wannan masana'antar gabaɗaya. Ga yadda ake yin shi a zahiri, da kuma abin da injin ya kamata ya iya yi.
Menene tankin IBC a zahiri
Cire IBC ƙasa kuma sassa uku ne. Akwai kwalaben filastik da aka busa - ɗan abin da ke riƙe da ruwa. Akwai kejin tubular karfe mai walƙaƙƙiya a kusa da shi wanda ke ɗaukar kaya kuma ya dakatar da ƙuruciyar kwalbar. Kuma akwai gindin pallet, karfe, robobi, ko itace, don haka maɗaukakin cokali mai yatsu zai iya motsa shi. Ana yin keji da pallet kuma an haɗa su daban. Layin gyare-gyaren busa yana samar da kwalbar, kuma kwalbar ita ce inda injiniyan ke zaune.
Madaidaicin ƙarfin yana kusa da lita 1000, girmansa don haka gabaɗayan rukunin ya dace da daidaitaccen sawun pallet kuma yana tarawa da tsabta. Wannan lamba ɗaya - lita 1000 na kwalban, busa a cikin yanki ɗaya - shine abin da ke ba da bayanin komai game da injin da kuke buƙata.
Me yasa kwalabe na IBC suna buƙatar manyan injuna da aka yi
Mun rubuta a baya game daaccumulator tare da ci gaba da inji, kuma IBC yana zaune a iyakar wannan labarin. Don busa kwalbar lita 1000 da farko kuna buƙatar parison mai girman lita 1000 - babban bututu na narkakkar filastik. Mutuwar ci gaba ba ta iya samuwa kafin nauyi ya lalata shi. The parison zai mike, baƙar fata, da yayyage ƙarƙashin nauyinsa tun kafin wani tsari ya rufe shi.
Don haka injunan IBC suna amfani da manyan kawuna na ajiya - galibi masu tara silinda uku - waɗanda ke tattara babban cajin narke sannan kuma su ƙone shi da sauri, suna samun duka parison a cikin tsari kafin ya iya sag. Wannan yana buƙatar kayan aiki mai mahimmanci: babban ƙarar mai tarawa, ƙarfi mai ƙarfi a kusa da 1000 kN don riƙe ƙirar da ke da girman rufewa daga matsin bugun busa, da tagwayen sukurori zuwa filastik isassun kayan cikin sauri. Waɗannan ba injinan kwalba ba ne. Su nau'in kayan aiki ne daban.
Injin, a ainihin lambobi
Magana na gama gari game da "manyan injuna" baya taimaka muku ƙayyadaddun layi, don haka ga ainihin alkaluman Kinggle'sSaukewa: Saukewa: KGS1000L-IBCinji kai tsaye daga kasidarmu:
| Matsakaicin ƙarfin kwantena | 1000 L |
|---|---|
| Ƙarfin ƙarfi | 1000 kN |
| Diamita na dunƙule | 100mm × 2 (twin dunƙule) |
| Screw L/D rabo | 32 |
| HDPE filastik | 180 × 2 kg / h |
| Ƙarfin tarawa | 33 l |
| Girman mold | 1800 × 1800 mm |
| Fitowa (bushewar zagayowar) | 150 pc/h |
| Matsakaicin amfani da makamashi | 110-150 kW |
| Nauyin inji | 55 T |
| Sawun injin | 9.5 × 5.1 × 6.5 m |
| Busa matsa lamba | 0.8 MPa |
Na'ura mai nauyin tonne 55 tare da sawun kusan mita goma ba siyan da kuke yi ba ne, kuma zanen wutar lantarki na 110-150 kW abu ne na aiki na gaske. Amma ga duk wanda ke samar da IBCs a girma, wannan shine kawai abin da sashin ke buƙata. Idan kuma kun yi tankuna mai lita 2000, KGS135A da KGS150A mai girman silinda uku sun tashi zuwa 1800 kN na clamping don dalilai guda ɗaya, kawai ya fi girma.
Me yasa HMWHDPE maimakon HDPE na yau da kullun
Abubuwan da ke da mahimmanci kamar injin, kuma ana yin kwalabe na IBC dagaHMWHDPE- babban nauyin kwayoyin polyethylene mai girma - ba daidaitaccen HDPE da za ku yi amfani da shi don kwalban wanka ba. Dalilin ya zo zuwa ga dukiya guda ɗaya: juriya-crack juriya.
Wata kwalbar IBC tana riƙe da kusan tan na ruwa, rana da rana, sau da yawa ana jeri tare da wani cikakken naúrar a saman. Wannan yana ɗaukar nauyi akai-akai akan ganuwar sirara, tsawon shekaru. HDPE na yau da kullun a ƙarƙashin irin wannan damuwa mai dorewa a ƙarshe yana haifar da fashewar damuwa na muhalli - ƙananan karaya waɗanda ke girma har sai kwalbar ta zube. HMWHDPE, tare da dogayen sarƙoƙin polymer ɗin sa, yana tsayayya da tsattsage mafi kyau kuma yana riƙe taurin sa ƙarƙashin kaya. Yana da wuya a sarrafa - yana da ƙarfi a cikin narkewa kuma yana buƙatar ƙarin ƙarfin filastik, wanda shine ɓangare na dalilin da yasa KGS1000L-IBC ke gudanar da sukurori - amma ga akwati wanda dole ne ya tsira daga wannan sake zagayowar aiki, ba zaɓi bane.
Matsalar kauri daga bango a 1000 lita
Idan akwai abu daya da ke raba kwalban IBC mai kyau daga ƙin yarda, kauri ne na bango - musamman, kiyaye shi har ma. Hoton wannan ƙaton parison yana rataye a lokacin kafin ƙirar ta rufe. saman yana ɗaukar nauyin duk abin da ke ƙasa, don haka yana so ya yi girma sama da ƙasa. Idan ba a sarrafa ba, za ku sami kwalban da ke da haɗari mai haɗari a kafadu kuma mai kauri a gindi.
Ƙananan kafadu sune daidai inda IBC ya kasa - ƙarƙashin nauyin kaya ko yayin gwajin matsa lamba ya kamata ya wuce. Don haka waɗannan injunan suna dogaro da ƙarfi akan sarrafa kauri na bango wanda za'a iya tsarawa, suna bambanta tazarar mutuwa ta wurin harbi don shimfiɗa ƙarin kayan inda kwalban ke buƙata kuma ƙasa da inda ba ya. Yana da wannan yaki da parison sag cewa kowane babban bangare fada, kawai a mafi m sikelin a cikin kasuwanci. Mujagora don busa gyare-gyaren samfuran haƙuriya zurfafa kan abin da "ko da bango" ke nufi a ainihin lambobi.
Takaddun shaida na Majalisar Dinkin Duniya: abin da IBC mai girma-ruwa dole ne ya wuce
Yawancin IBCs suna ɗaukar ruwa, ruwan abinci, ko wanki mara lahani kuma basa buƙatar izini na musamman. Amma a lokacin da IBC ke ɗaukar kaya masu haɗari - masu kaushi, acid, ruwa mai ƙonewa - dole ne ya zama ƙwararrun Majalisar Dinkin Duniya, kuma hakan ya canza sandar kwalbar ta share.
Takaddun shaida yana gwada IBC a matsayin cikakkiyar naúrar - kwalban, keji, da pallet tare - ba kawai kwalban ba. Zane yana tafiya ta hanyar tarawa, digo, leakproof, da gwaje-gwajen matsa lamba na ciki, kuma ƙirar da ta wuce tana samun alamar Majalisar Dinkin Duniya (za ku ga lambobi kamar 31HA1 akan haɗaɗɗen IBC, ma'ana wani tsayayyen filastik ciki tare da waje na ƙarfe). Ƙungiyoyin ƙwararrun ma suna buƙatar sake gwadawa lokaci-lokaci a tsawon rayuwarsu ta sabis. Babu ɗayan waɗannan gwajin aikin injin ɗin kai tsaye. Amma ko kwalban ya wuce an yanke shawarar akan samar da layin: ko da ganuwar, babu bakin ciki aibobi, daidaitattun rarraba kayan aiki. kwalban da ke bambanta kaurin bango ta gaza gwajin matsa lamba, cikakken tsayawa. Abin da ya sa, don aikin bokan, ikon kaurin bangon da ke sama ba kyakkyawa ba ne - bambanci ne tsakanin samfurin da za a iya siyarwa da guntu.
Inda tankunan IBC suka ƙare
IBCs suna nunawa a cikin yawancin masana'antu da injinan Kinggle ke yi. Abubuwan da ke bayyane sune sunadarai da ruwa mai yawa - sinadarai na masana'antu, tsaftacewa mai tsabta, mai mai. Abinci da abin sha suna amfani da su don syrups, mai, ruwan 'ya'yan itace mai daɗaɗɗa, da sauran abubuwan ruwa da aka motsa cikin girma. Noma ya dogara da su don samar da takin mai magani da ruwan kare amfanin gona. Maganin ruwa, haɗin gine-gine, da matsakaicin magunguna duk jirgi a cikin IBCs kuma.
Don sabis na sinadarai na musamman, wasu kwalabe na IBC ana haɗa su tare da shinge mai shinge don ƙarin juriya - wanda shine inda wannan ya haɗa zuwa.Multi-Layer co-extrusion. Ka'idar iri ɗaya ce da tankin mai: binne shinge a bango don kiyaye ruwa mai ƙarfi daga ratsawa ko kai hari kan polyethylene na tsawon rayuwar ajiya.
Abin da za a bincika kafin yin odar layin IBC
Idan kuna haɓaka na'urar IBC, wasu abubuwa kaɗan sun cancanci kutsawa kafin ku sanya hannu kan wani abu:
- Fitowa na gaskiya, ba busasshen zagayowar ba.Siffar kasida ita ce rufi. Katangar lita 1000 tana ɗaukar ainihin lokacin don yin sanyi kafin ta iya fitarwa ba tare da tawaya ba, don haka tsara ƙarfin aiki akan ƙimar da za a iya cimma.
- Ƙarfin sarrafa kauri na bango.Don ƙwararrun IBCs wannan ba za a iya sasantawa ba. Tambayi daidai adadin wuraren sarrafawa da tsarin ke gudanarwa tare da parison.
- Mai sarrafa HMWHDPE.Tabbatar cewa an ƙayyade saitin filastik don babban nauyin kwayoyin halitta, ba daidaitaccen HDPE ba - ba sa aiwatar da iri ɗaya.
- Sawun ƙafa da ayyuka.Na'ura mai nauyin ton 55, na'ura mai mita goma 110-150 kW yana buƙatar sararin bene, tushe, wutar lantarki, da ruwan sanyi don daidaitawa. Bincika shukar ku na iya ɗaukar nauyinta kafin ta tashi.
- Ko kuna buƙatar ƙarfin shinge.Idan za ku gudanar da sinadarai masu haɗari, yanke shawara gaba ko kuna buƙatar haɗin gwiwa don shinge mai shinge - yana canza ƙayyadaddun na'ura.
Tambayoyin da ake yawan yi
Menene tankin IBC kuma ta yaya aka yi shi?
IBC (matsakaicin ganga mai girma) akwati ne mai kusan lita 1000 don jigilar kaya da adana ruwa mai yawa. Bangaren da ke riƙe da ruwan kwalbar filastik ce guda ɗaya da aka ƙera; yana zaune a cikin kejin tubular karfe wanda aka welded wanda aka saka akan pallet. Cage da pallet suna haɗuwa daban-daban - injin gyare-gyaren busa yana yin kwalban, wanda shine ɓangaren wuya.
Me yasa ake yin kwalabe na IBC daga HMWHDPE?
Babban nauyin kwayoyin HDPE yana da ingantacciyar juriya na tsaga muhalli da taurin kai fiye da HDPE na yau da kullun. Wata kwalbar IBC tana riƙe da kusan tan na ruwa kuma tana taruwa, don haka bakin bangon ta dole ne ta yi tsayayya da fashewa a ƙarƙashin nauyi na tsawon shekaru. Daidaitaccen HDPE ba zai tsira daga sake zagayowar aiki ba; HMWHDPE.
Wane inji kuke buƙatar busa mold 1000L IBC?
Kuna buƙatar babban inji (accumulator). Samar da parison-lita 1000 yana nufin babban mai tarawa, da ƙarfi a kusa da 1000 kN, da isasshen ƙarfin yin robobi don tura wannan narke da sauri kafin ya bushe. Kinggle's KGS1000L-IBC yana ba da clamping 1000 kN, tagwaye 100 mm sukurori, da mai tara lita 33 akan firam mai nauyin tonne 55.
Shin IBCs masu busawa na iya ɗaukar sinadarai masu haɗari?
Ee, idan ƙira ta Majalisar Ɗinkin Duniya ta tabbatar da kayayyaki masu haɗari. Ana gwada kwalabe, keji da pallet azaman naúrar - tari, faduwa, hana ruwa da gwaje-gwajen matsa lamba na ciki - da ƙirar ƙira suna ɗauke da alamar UN kamar 31HA1 don haɗaɗɗun IBC. Ƙungiyoyin da aka tabbatar suna buƙatar sake gwadawa lokaci-lokaci tsawon rayuwarsu. Aikin injin shine samar da kwalba mai madaidaicin katanga don ta iya wucewa.
kwalaben IBC nawa ne injin guda zai iya samarwa a kowace awa?
Kinggle's KGS1000L-IBC an ƙididdige shi a kusan guda 150 a cikin awa ɗaya azaman adadi mai bushewa. Haƙiƙan fitarwa yana raguwa sau ɗaya sanyaya da sarrafa ɓangaren wannan babban abin da aka ƙididdige shi, tunda bango mai kauri mai girman lita 1000 yana ɗaukar lokaci don yin sanyi sosai don fitar da shi ba tare da nakasa ba. Tsara iyawar akan ƙimar gaskiya, ba matsakaicin busasshen zagayowar ba.
Shirya layin samar da IBC?
Faɗa mana abin da aka yi niyya da ku, ruwan da za ku cika, da kuma ko kuna buƙatar ƙwararrun Majalisar Dinkin Duniya ko shinge IBCs, kuma injiniyoyinmu za su ƙididdige injin, sarrafa kayan, da saitin kauri na bango don dacewa. Muna gina injunan gyare-gyare tun 2002, tare da injiniyoyi 15 a cikin tawagar.
Yi magana da mu game da injin IBC →kwalaben IBC yayi kama da sauki - babban akwatin filastik ne kawai, bayan haka. Amma riƙe ton na ruwa a cikin wani nau'i mai nau'in busawa, shekara bayan shekara, aikin injiniya ne na gaske, kuma yana neman mafi girma, mafi girman injuna a cikin kasida. Samun injin, kayan, da sarrafa bango daidai, kuma kuna da akwati da ke jigilar ruwa mai yawa na duniya lafiya. Bincika cikakkenbabban kewayon tarawadon ganin inda layin IBC ya dace.
